To make black tea the tea leaves are first withered, then rolled or tumbled, then fully fermented and fired. Fermentation or oxidation occurs throughout the rolling process, turning the leaves from green to coppery red. These leaves result in liquor darker than that of other teas.

There are two methods for manufacturing tea, either CTC or Orthodox. The CTC method involves the rolled leaves passing through a series of cylindrical rollers with hundreds of sharp "teeth" that Crush, Tear and Curl. While tea made this way is financially more rewarding it sacrifices the delicate natural flavours of tea for the sake of convenience.

Staying true to the origins of authentic Ceylon tea all Dilmah Tea is made the Orthodox way, as detailed below, which allows Dilmah to keep the promise of sharing a cup of Ceylon's finest tea. The terroir of tea, or where it is grown, affects its taste and personality creating a wide variety of black teas.

 

Depending on where it is grown black tea can be categorised
as High, Mid and Low grown black tea.

Black Tea by Dilmah

Dilmah Tea Gardens

Learn More
Plucking fresh leaves

The process of tea manufacture begins with the tea leaves. Staying true to the traditional method fresh tea leaves are plucked by hand. Although this is labour intensive and more expensive, it is essential for quality tea. Only the bud and the two tender leaves are harvested. This is known as fine plucking. The fields are plucked regularly, usually every five to seven days.

 

Sorting / Cleaning

The quality of the leaf determines the quality of the tea. Therefore, the carefully plucked leaves are sorted once more at the point of weighing ensuring that there are no coarse mature leaves and twigs that could affect the taste of tea.

 

Withering

This is the most critical process in Black Tea manufacture. Withering makes the tea leaf pliable which prevents it from breaking during 'rolling'. It also activates certain elements in the leaf essential for produce quality tea. Withering reduces the moisture content of the leaves. Leaves are spread out on withering troughs and a flow of cool air helps the process.

 

Rolling

Rolling is an art perfected over centuries. It brings out the flavour of the tea and gives the traditionally manufactured tea it signature curved appearance. Rolling also starts the process of oxidisation, whilst coating the tea leaf with tea juices, and reduces the size of the leaf. Because it is important that a certain room temperature is maintained, rolling is usually done very early in the morning.

 

Fermentation

Fermentation begins as soon as the rolling process is complete. The rolled leaves, by now a coppery brown colour are fermented to make the tea liquor palatable. The fermenting leaves are called dhools. The fermentation period varies depending on the quality, colour and strength required. Roll breaking is also part of this process. It sifted out twisted leaves and cools the leaf.

 

Firing (Drying)

Hot air is passed over the fermenting tea leaves to deactivate fermenting enzymes. This process is critical as otherwise the tea leaves will fast deteriorate affecting its quality. It also further reduces the moisture levels.

 

Sifting and Grading

The tea proceeds straight from the dryer to be sifted and graded. Tea particles are separated by their shape and size by sifting through a series of progressively finer meshes. The main grades are Leaf and Broken grades with the former being made of larger and longer particles which yield a lighter liquor and the latter, smaller particles which produce darker and stronger liquors.